Architect Specs

Features
A PermaCrete matrix surface is a three-part, acrylic polymer cementitious resurfacing system of over 6,000 PSI compressive strength that provides an architectural, load-bearing surface. It's sealed and non-porous, resists chemicals and withstands freeze-thaw cycles as well as intense heat and ultraviolet sun rays. It can easily be applied over such existing surfaces as concrete, aggregate, masonry, steel or foam.

Product
The three parts of a PermaCrete system are:
  1. A Matrix Mix of high early-strength concrete compounds and specially-blended additives which are mixed with one of many standard, or other custom, water-base pigment dispersion Colorants.
  2. A chemical Bonding Additive which is a high-solids, water soluble acrylic polymer resin that is mixed with the Matrix Mix and especially designed to provide enormous surface strength and lasting adherence to the surface.
  3. Two applications of an acrylic resin PermaSeal Sealer (waterbase) formulated with special acrylic polymers, chlorinated rubber, epoxy resin and quick evaporating solvents in a color complementary to the Matrix Mixture in one of over 170 standard or other custom colors to provide additional strength and continued protection for the Matrix Mix application.

Usage
Resurfacing with PermaCrete renews instead of removes; enhances property values; and, is a cost effective way of addressing the continual problems of existing surface deterioration and ongoing surface maintenance which is so prevalent in high traffic and commercial surface areas. New surface projects are equally benefited by the strong, durable and attractive finish with lasting protection which is assured from PermaCrete. Even underwater surfaces provide superb applications!

Preparation
If previous coatings of paint, glue or varnish are present, they're removed with PermaStrip Remover. The PermaCrete surface application begins with a thorough cleaning of the surface area using Blue Nitro Cleaner or Orange Power Degreaser high concentrate, liquid cleaning compounds applied as necessary for the exact condition of each surface. Cracks are then repaired by sawing out each crack slightly deeper than its existing depth. This ensures good bonding for repair with PermaBond Crack Repair methacrylate or PermaGel Epoxy resin. If severe spalling, surface deterioration, or low areas exist, these are leveled as needed with a non-colored skim coat of the Matrix Mix and usually applied by using squeegees or a spray rig and hopper gun assembly.

Application
The colored texture coat of Matrix Mix is then applied with the spray hopper and hand troweled to achieve the desired, textured finish. After all expansion joints have been caulked with PermaCaulk Sealant, two coats of PermaSeal Stain Sealer are then applied to the textured finish which completely seals the surface and enhances the existing Matrix Mix color. Tile and brick patterns or other designs can be achieved by taping the pattern design after the skim coat and then applying a texture coat. PermaSeal Stain Sealer is applied during each separate application of a two-color Matrix design system.

Maintenance
The result is an outstanding, durable and attractive surface which is amazingly easy to maintain with normal household detergents. Safety considerations are enhanced by the increased slip-resistance of PermaCrete surfaces. Independent testing has determined that PermaCrete surfaces are over 50% more slip-resistant than the minimum Federal Trade Commission (FTC) requirement for an FTC designation as a slip-resistant surface!


Architectural Specifications

Test Method Results
Compressive Strength ASTM C-109 5690 PSI*
Flexural Strength ASTM C-348 1835 PSI
Tensile Strength ASTM C-190 855 PSI
Shear Bond Adhesion ASTM C-882 >550 PSI
Impact Strength LAB METHOD 22in./lb.
Abrasion Resistance ASTM C-944 1.57% Wt. Loss
Slip Resistance ASTM D-2047 0.74 Wet
Slip Resistance ASTM D-2047 0.78 Dry
Water Absorption ASTM C-642 6.5% (72 Hrs.)
Weight (Cured) 1/8" Typical Thickness 1.12 lbs./ft.
Freeze-Thaw ASTM C-666 <0.5% Wt. Loss
Accelerated Weathering ASTM G-23 Unaffected (4000 Hrs.)
Chemical Resistance ASTM D-2299 Unaffected
Fire Resistance ASTM E-108 Class A
Fire Resistance UBC 32-7 Class A
Flame Spread ASTM E-84 Exceeds Std.
Fire Resistance ASTM E-119 Passed @ 1 Hour
Wind Uplift FM I-52 Exceeds Std.
Moisture Resistance ASTM D2247 Unaffected @ 6 Wks
Mildew Resistance ASTM G-21 Class A
Mildew Resistance Mil 810-B No Growth @ 6 Wks
Wind Driven Rain TTC-555B No Penetration
Shrinkage ASTM C-596 Exceeds Std.

* 6,000+ PSI compressive strength is achieved after final applications
of PermaCrete Acrylic Sealers.

Primary Products Type Package Coverage Rates*
Matrix Mix 40 lb. Bag 140 sq. ft. (Texture)
Matrix Mix 40 lb. Bag 50-100 sq. ft. (Skim)
Bonding Additive 5 Gal. Pail 1-1 1/4 gal. per Bag
Colorant Quart Bottle 4 - 8 ozs. per Bag (varies)
Perma·Seal Sealer (H2O) 5 Gal. Pail 1,300 sq. ft.
Blue Nitro Cleaner 5 Gal. Pail 1,000 sq. ft.
Perma·Bond Crack Rep. 1 Pint Kit 75'l x 1/8"w x 1/4"d
Perma·Poxy Enamel 3 Gal. Kit 480 sq. ft. (10 Mils)
Perma·Strip Remover 5 Gal. Can 500 sq. ft. (varies)
Orange Power Degreaser 5 Gal. Pail 1,000 sq. ft.
Perma·Caulk Sealant Pt. & Qt. Tubes Varies w/ App.
Perma·Thane CRU-750 5 Gal. Kit 760 sq. ft. (6 Mils)
* Coverage rates are approximate depending upon applicator and type of surface application.

WARRANTY: Issued by the independent, installing Dealer to his retail customer and normally for a period of one (1) year. Additionally, a Dealer may, at his option, issue an extended warranty along with an annual maintenance agreement. Note: All PERMA•CRETE® Dealers are independently owned and operated, and all product installations are the sole responsibility of the independent Dealer.



CHEMICAL RESISTANCE PROPERTIES OF PERMA·CRETE® ACRYLIC SEALERS & EPOXY/URETHANE COATINGS*

COMMERCIAL DESCRIPTION CONCENTRATED REAGENT PERMA·SEAL
Acrylic Sealers
PERMA·POXY
Epoxy Coatings
PERMA·THANE
Urethane Coatings
Splash Exp. Continuous Exposure Splash Exp. Continuous Exposure Splash Exp. Continuous Exposure
ACIDS
Acetic 10% CH3COOH 10 10 10 9 10 10
Citric 10% HOC(CH2CO2H)2CO2H 10 10 10 10 10 10
Hydrochloric 27% HCL 10 5 10 8 10 10
Nitric 10% HNO3 10 10 10 8 10 10
Phosphoric 50% H3PO4 7 5 10 8 10 10
Sodium Choloride 20% NaCl 10 10 10 10 10 10
Sulfuric 37% H2SO4 10 7 10 9 10 10
Uric 10% C5H4N4O3 10 6 10 8 10 9
ALKALIES
Ammonium Hydroxide 10% NH4OH 10 10 10 10 10 10
Potassium Hydroxide 50% KOH 10 10 10 10 10 10
Lime 50% CaO 10 10 10 10 10 10
Soda Ash 50% Na2CO3 10 10 10 10 10 10
Sodium Hydroxide 50% NaOH 10 10 10 10 10 10
SOLVENTS
Brake Cleaner Hydrocarbons 9 8 10 10 10 10
Brake Fluid Hydrocarbons 10 4 10 10 10 9
Diesel Fuel Hydrocarbons 10 4 10 10 10 10
MEK CH3CH2COCH2 9 7 10 10 10 10
MIBK C4H9COCH3 9 7 10 10 10 10
Racing Fuel Hydrocarbons 10 10 10 10 10 10
Skydrol Hydrocarbons 8 2 10 10 10 8
Toluene C6H5CH3 9 8 10 10 10 10
Xylene C6H4CH3CH3 9 7 10 10 10 8
STAINS
Coffee Mixture 10 10 10 10 10 10
Cola Mixture 10 10 10 10 10 10
Grape Juice Mixture 10 7 10 10 10 10
Mustard Mixture 10 7 10 7 10 10
Red Ink Mixture 10 10 10 10 10 10

*Surface Cured 3 Days, 75°F.
NOTE: Less surface cure may show reduced chemical resistance.

WARRANTY: Issued by the independent, installing Dealer to his retail customer and normally for a period of one (1) year. Additionally, a Dealer may, at his option, issue an extended warranty along with an annual maintenance agreement. Note: All PermaCrete Dealers are independently owned and operated, and all product installations are the sole responsibility of the independent Dealer.
RELATIVE SCALE: 0 = Removed · 3 = Lt. Soft · 6 = Lt. Stain · 10 = Unaffected
NOTE: All chemical stains may be easily removed with PermaStrip Remover
Note: PermaCrete Dealers are independently owned and operated, and all product installations
are the sole responsibility of the independent Dealer.

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